Vacuum Emulsifying Mixer

Vacuum homogeneous emulsifying machine is a set of mixing, dispersion, emulsification and homogenization, powder absorbing functions in one integrated system, a control system, but also with the peripheral oil, water tanks, the use of vacuum, heating / cooling system. Is a special equipment for producing medicinal ointment, cream, lotion and other high-grade.

Definition of vacuum homogenizing emulsifier

It means that when the materials are under the vacuum condition, it make use of the high shear emulsifier to distribute one or several phases to another continuous phase rapidly and evenly. The materials will be processed in the narrow space between stator and rotor by strong energy of motion produced by the mechanical effect. By the operation of hydraulic shearing, centrifugal extruding, impacting, breaking, and turbulence for over 100 thousand times per minute, the materials will be dispersed and emulsified instantly and evenly. After reciprocating circulation and high frequency, the fine finished products of stable and high quality without bubbles will be achieved.

Performances and Features

1/ The Vacuum emulsifiers produced by our company include many varieties. The homogenizing systems include upper homogenization, lower homogenization, internal and external circulating homogenization. The mixing systems include single-way mixing, double-way mixing and helical ribbon mixing. The lifting systems include single-cylinder lifting and double-cylinder lifting. Various high quality products can be customized according to customer’s requirements. 2/ The triple mixing adopts the imported frequency converter for speed adjustment, which can meet different technological demands. 3/ The homogenizing structure made through German technology adopts the imported double-end mechanical seal effect. The maximum emulsifying rotation speed van reach 4,200 RPM and the highest shearing fineness can reach 0.2~5μm. 4/ The vacuum degassing can make the materials meet the requirements of being aseptic. The vacuum materials sucking is adopted, and especially for the powder material, vacuum sucking can avoid dust.

5/ The emulsifying pot lid can adopt lifting system, easy to clean and the cleaning effect is more obvious, the emulsifying pot can adopt tilt discharge. 6/ The pot body is welded by imported three-layer stainless steel plate. The tank body and the pipes adopt mirror polishing, which fully conforms to GMP requirements. 7/ According to technological requirements, the tank body can heat or cool the materials. The heating modes mainly include steam heating or electric heating.

8/ To ensure the control of the whole machine is more stable, the electric appliances adopt imported configurations, so as to fully meet the international standards.

Main composition

The vacuum emulsifying mixer is mainly composed of water pot, oil pot, emulsifying pot, vacuum system, electric control system (PLC is optional), operation platform, etc.

Usage and application field

The product is mainly applied in such industries as daily chemical care products, bio pharmaceutical industry, food industry, paint and ink, petrochemical industry, printing and dyeing auxiliaries, pulp & paper, pesticide, fertilizer, plastic & rubber, electrics and electronics, fine chemical industry, etc. The emulsifying effect is more prominent for material of high base viscosity ad high solid content.

Main technical parameters

Note: In case of nonconformity of the data in the table due to technical improvement or customization, the real objects shall prevail.